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HyCa Technologies
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HyCator™: OLM Reactor System

A high technology solution for the online uniform mixing without agitators.

Mixing operation is the heart of most of the industrial processes and is even energy intensive. HyCator™:OLM ensures energy efficient, precise, microlevel, safe, online mixing even at very high flows.

Key benefits of the HyCator™: OLM Reactor System are:

1. Physical Benefits

  • No footprint…can be retrofitted on the existing pipeline
  • No need of agitator
  • No need of pump for dosing

2. Chemical Benefits

  • Online uniform mixing
  • Reduced dosage of chemicals due to uniform mixing

3. Mechanical Benefits

  • Precision engineered with no moving parts
  • Can be designed for all sizes and flow

4. Economic Benefits

  • 100 percent depreciation can be claimed in the very first year itself

5. Overall Benefits

  • Increase rate of reactions
  • Equipment totally maintenance free and needs no operational supervision
  • No consumables
  • Uses process energy
  • Time saving

Working Principles of HyCator™: OLM Reactor System

The precision engineered HyCator™:OLM system consists of a reactor where the liquid is subjected to controlled magnitude, random and targeted pressure variations so as to generate precise gas, gas-vapor and vapour filled cavities. The cavities are allowed to grow to a desired size and then made to oscillate or collapsed under highly controlled conditions. The collapsing cavities generate spherically diverging shock-waves (symmetric collapse) or surface normal liquid jets (asymmetric collapse) of magnitude high enough to get uniform mixture or emulsion.

Installations

The HyCator™:OLM reactor system can be easily installed in the existing pipeline network without any significant modifications and can be done by in house service / maintenance personnel.

Maintenance

The HyCator™:OLM reactor system requires minimum / zero operational supervision and maintenance, freeing the personnel for other productive work.

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