|
www.hycator.com
HyCa Technologies
|
 |
HyCator™ Reactor Systems for Distillery
HyCa Technologies have a range of products which are environmentally safe and cost effective for treatment of cooling waters, process water, ballast waters, industrial waste waters, intensification of biomass and synthesis of specialty chemicals amongst many others.
HyCator™ reactor system in cane-molasses based distillery for:
- Scale Prevention in Analyzer Reboiler
- Algae prevention in Cooling Tower without Toxic Chemicals or Ozone
- Retrofitting existing biomethanation plants on spentwash to increase Biogas Yield
- To increase mixing of viscous molasses with Dilution Water + Yeast
- Effluent treatment
HyCator™ reactor system in a grain-based distillery for:
- Reducing the Enzyme Consumption
- Algae prevention in Cooling Tower without Toxic Chemicals or Ozone
- Retrofitting existing biomethanation plants on spentwash to increase Biogas Yield
- To increase mixing of viscous molasses with Dilution Water + Yeast
- Effluent treatment
- Process water treatment
All above reactor systems can be easily designed for any new or existing plant.
It is a big challenge for Distillery to maintain their COD of their effluent and other parameters of their effluent below the specifications decided by regulatory board.
Indicative molasses based spent wash
| Sr. No. | Parameter | Units |
Concentration Range |
| 1 | Color | - |
Dark Brown |
| 2 | Odor | - |
Suger Smell |
| 3 | Temperature | °C |
80-90 |
| 4 | pH | 4-5 | |
| 5 | Total Solid | mg/lit |
52000-86000 |
| 6 | Total suspended solid | mg/lit |
3000-5000 |
| 7 | Total volitile solid | mg/lit |
40000-60000 |
| 8 | BOD | mg/lit |
30000-70000 |
| 9 | COD | mg/lit |
65000-130000 |
| 10 | Chlorides (Cl) | mg/lit |
1000-1500 |
| 11 | Sodium (Na) | mg/lit |
40000-60000 |
| 12 | Calcium (Ca) | mg/lit |
2000-3500 |
| 13 | Potassium (K) | mg/lit |
8000-11000 |
Key benefits of HyCator™ reactor systems to Distillery are:
1. Physical Benefits
- No footprint…can be retrofitted on the existing pipeline
- Can be used with any existing Distillery
- No need of pump for dosing
2. Chemical Benefits
- No usage of chemicals and bio agents
- Reduced dosage of enzymes
3. Mechanical Benefits
- Precision engineered with robust construction
- Can be designed for all sizes and flow
4. Economic Benefits
- 100 percent depreciation can be claimed in the very first year itself
5. Overall Benefits
- Increases efficiency of anaerobic/aerobic bio reactions by 30 %
- Can breakdown large chain bio refractory compounds
- Can do uniform mixing
- Equipment totally maintenance free and needs no operational supervision
- Uses the process energy
Installation
The HyCator™ reactor system can be easily installed in the process circuit, effluent treatment circuit of Distillery without any significant modifications and can be done by in house service and maintenance personnel.
Maintenance
The HyCator™ reactor system requires minimum / zero operational supervision and maintenance freeing the personnel for other productive work.